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FEATURES:
The GARTER brand flat yarn making machine is equipped with a heavy hardness grinding gear box and special mixing zone screw with high quality nitrided cylinder, connected with HOT-ROLLED ALLOY STEEL of T-die, and Auto screen change filter that can save your material loss a lot. Also the side yarn reclaim system is expected to reach out of non -loss achievement.
Chiller assures the water cooling system without worry while producing in high speed.
Stretching oven, double layers hot air circulation design, makes stronger tension yarns within a stable denier range.
Annealing chill Roller, anneals the yarn for releasing inner force, make yarn forming with stronger tension.
Take-up winders, fitted with modern design (MAGNETIC STYLE) of auto tension control for more production performance.
Within professional experiences, the yarn spindles quality meet the international demands.
The concentration style control panel with digital meter controllers make operation easily and stably.
All the feature with professional experiences

Main Motor:
Fitted with A.C. motor with Japanese FUJI Inverter Control
This latest Inverter Control features save electricity synchronal control with Take-up unit, stretching & Annealing unit for easy operating.

T-die with Auto filter Changer:
Built with hot-rolled alloy steel from
Germany PDB-5

Designed of precision grain, rod heaters can be added to our T-die temperature average, allows for stable qualified films from yarns ranging 500-2000 denier. Our latest designed "Auto screen change filter" can operate much longer than general type of filters, less waste materials left, saving your producing cost. All the temperature control with SSR (Solid State Relay) instead of regular Magnetic Contactor. Saving a lot of electricity system.

Latest Designed Take-up Unit:
Fitted with synchronous driving motor+reducer.
Unit can make the film even to average tension for better slitting. The pneumatic rubber roller is safe and easy to operate.

Take-up Roller:
Equipped 5 pieces hard chrome plated roll, driving with chain wheel, control by the inverter motor, powerful and stably.

Slitting Unit:
Composed of 5-way razor blades.
Unit can hold five sets of razor blades at a time. Interruption for blade changing during operation is not necessary.

Side Yarn Reclaiming System:
Assembled with crusher, conveying blower and pressure screw
The thicker yarn, both sides of film, is reclaimed by the unit. After being crushed, yarn pieces are blown into storage tank, and are conveyed together with raw resin to the hopper via pressure screw for re-extruding, without wasting materials.

Crusher & Conveying Blower:
Parts of reclaiming system.
Four forcing knives in the crusher break yarn into pieces, then substance is conveyed to storage tank via conveying blower.

Pressure Screw:
Part of reclaiming system.
The broken yarn pieces are very light, sometimes filled with static electricity, so the pressure screw is used to force pieces into hopper for re-extruding together with raw resin, without jamming problems.

Stretching Oven:
Designed with double layers hot air circulation
Latest double layers designed make air circulation equally hot, creating a regular and average component structure of yarn. This results in stronger tension yarns within a stable denier range. The pneumatic switch controls the cover of oven, up and down, easily and safely.

Stretching & Annealing Roller with Synchronal Control System:
Heavy hard-chrome plated.
The roller's surface is hard enough to bear steel knife cutting, so that rollers are ensured to roll up without being ground by the yarn. The special bearing seat design and balance of roller assures stability while running at high speeds.
Last two roll with chill water circulation system, be sure two sides surface of yarn cloud be cool down immediately. Also equipped static electricity erase device. A void the yarn catch on the Roller easily.

Take-up Winder (Magnetic Style):
The latest design for higher line-speed performance.
This unit can wind yarn at a maximum line speed at 350 m/min. And the yarn's tension can control rpm of winding shaft for winding stable tension spindles without constant operator monitoring. Simple operation and excellent production performance.

Latest Auto. Tension Control Cross Winders FW-300 ( max winding speed: 350 M/min)
Each spindle is fitted with a high-speed motor (2,800 rpm) for higher production performance. Its connecting with magnetic disk takes up the winding shaft depending on yarn tension, can automatically adjust the rpm of the winding shaft in order to reach proper tension. This latest design increases production efficiency.

Economic Auto. Tension Control Cross Winders FW-200 ( max winding speed: 250 M/min )

Mixer.. Vertical Type

Turbulence produced by 8 blades mixing in all directions.
Integrated polish Inside and outside, smooth surface no leftover.
Pilot lamps for power supply, motor and safety switch equipped.

	MODEL	HP	CONTENTS	RPM	WEIGHT	MACHINE SIZE (mm)
OLIVE TYPE	BR-50	1/2 HP	50KG	30RPM	100KG	1200 x 900 x1400
OLIVE TYPE	BR-100	1 HP	100KG	30RPM	120KG	1300 x 900 x 1500
VERTICAL TYPE	BS-50	3 HP	50KG	120RPM	180KG	700 x 700 x 1050
	BS-100	5 HP	100KG	120RPM	280KG	800 x 800 x 1280
	BS-150	7.5HP	150KG	120RPM	320KG	850 x 850 x 1360
	BS-200	10 HP	200KG	120RPM	380KG	1000 x 1000 x 1480
SUN TYPE	BT-10	1/2 HP	10KG	20RPM	80KG	650 x 700 x 1050
	BT-25	1/2 HP	25KG	20RPM	100KG	750 x 800 x 1150
	BT-50	1/2 HP	50KG	20RPM	120KG	900 x 900 x 1250
	BT-100	1HP	100KG	20RPM	180KG	1000 x 1000 x 1450

PP FLAT YARN MAKING MACHINE TECHNICAL SPECIFICATION

Model		FY100-128HS	FY120-168HS	FY125-192HS	FY130-216HS
Extruder	Screw diameter	Ø100 mm	Ø120 mm	Ø125 mm	Ø130 mm
	Screw rotation	20-100 rpm
	L/D ratio	32/1
	Driving motor	100 HP	125 HP	150 HP	175 HP
	Control system	Synchronal control with inverter
	Heating zones	8	9	10
	Heating capacity	46 kW	58 kW	62 kW	68 kW
	Cooling blower system	1/8 HP x 4 PCS	1/6 HP x 5 PCS	1/6 HP x 6 PCS
	Extrusion output (1000 Denier)	220 kg/hr	300 kg/hr	350 kg/hr	400 kg/hr
	Vacuum auto-loader	Conveying cap. 300 kg/hr, Height: 5 M, motor: 1 HP		Conveying cap. 450 kg/hr, Height: 5.5 M, motor: 2 HP
	Hopper dryer	Cap. 50 kg, heating power: 3.9 kW, Blowing power: 200 W Including 7 pieces magnetic bar		Cap. 100 kg, heating power: 6 kW, Blowing power: 250 W Including 7 pieces magnetic bar
	Filter style	Auto screen change system
T-Die	Die width	800 mm	1020 mm	1160 mm	1300 mm
	Film width	700 mm	920 mm	1060 mm	1200 mm
	Die gap	0.8-1.0 mm
	Auto thermo-control	3 zones	5 zones
	Heating capacity	12 kW	16 kW	20 kW	24 kW
Quench Unit	Suction blower	3 HP	5 HP	7.5 HP
	Driving motor + reducer	2 HP		3 HP
	Control system	Synchronal control with inverter
	Cooling tower capacity	20 ton	25 ton	30 ton	40 ton
Water Chiller	Model	KT-750	KT-1000		KT-1500
	Compressor horsepower	7.5 HP	10 HP		15 HP
	Refrigerating energy	23362 Kcal/H	31500 Kcal/H		46623 Kcal/H
	Refrigerating cap.	92700 BTU/H	125000 BTU/H		185000 BTU/H
	Water pump	2 HP		3 HP	5 HP
Slitting Unit	Slitting knife	5-way razor blades
	Number of slitting unit	6 mm thickness x 1 set + 7 mm thickness x 1 set
	Moving of slitting	25 mm removable (L<->R)
Take-up Unit	Quantity of roller	5 PCS
	Driving motor	3 HP	5 HP	7.5 HP
	Control system	Synchronal control with inverter
	Line speed	10-55 M/min
	Waste yarn collector	3 HP	5 HP	7.5 HP high speed blower
Reclaiming System	Crusher Motor	1 HP
	Conveying blower	2 HP
	Chips driving motor	1/2 HP
Stretching Oven	Stretching method	Single layer style hot air circulation
	Blower	3 HP x 1 set	5 HP x 1 set	3 HP x 2 sets
	Heating capacity	36 kW	45 kW	50 kW	58 kW
Stretching & Annealing Roller	Quantity of stretching roller	5 PCS
	Driving motor	7.5 HP	10 HP	15 HP
	Quantity of annealing roller	2 PCS with chill water circulation
	Driving motor	3 HP	5 HP	7.5 HP
	Line speed	Producing speed 50-300 M/min Max. 350 M/min
	Control system	Synchronal control with inverter
	Waste yarn collector	3 HP	5 HP	7.5 HP high speed blower
	Static elimination device	1 set
Take-up Winder	Tension control	Magnetic disk style
	Quantity of spindles	128 PCS	168 PCS	192 PCS	216 PCS
	Driving motor	1/4 HP high speed motor
	Winding speed	FW-300 type 50-300 M/min Max.350 M/min
	Length of traverse	200 mm
	Bobbin size	35 mm (ID) x 39 mm (OD) x 220 mm (L)
Control Panel		Concentration style or Modularized style
Pneumatic	Air Compressor	7.5 HP	10 HP w/ auto pressure switch for pneumatic operating & air gun using
Installation	Total power required	230 kW	295 kW	340 kW	390 kW
	Power consumption	160 kW	205 kW	238 kW	273 kW
	Machine weight (ton)	23 ton	27 ton	31 ton	36 ton
	Floor space (L x W x H)	30 x 5 x 3 M	34 x 5.3 x 3.2 M	36 x 5.5 x 3.5 M	38x 5.6 x 3.5 M